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Production under control in the automotive sector thanks to video technology

Production under control in the automotive sector thanks to video technology

This automotive company has taken a step forward by implementing an innovative SCATI video surveillance solution that enhances safety and efficiency in every production process.

CHALLENGE

The automotive company faced several challenges in different areas of its production plant, all related to the need for accurate monitoring and efficient management of automated processes. In its laser production line, constant and effective monitoring was required to ensure quality and efficiency, with the aim of maintaining a clear view of critical points and detecting any incidents. In addition, in the vertical warehouse area, it was necessary to implement a solution for detailed, real-time monitoring of part handling in a dynamic environment.

On the other hand, this company was also looking for a portable video recording system to visually report breakdowns in their machines, which was compact, easy to transport and adaptable for use in different areas of the plant. Finally, the press area and pit needed to modernize its video surveillance system, migrating from analog cameras to a standardized IP solution to manage cameras and recorders on a single platform.

The solution had to guarantee continuous and reliable operation, even during power failures, avoiding interruptions in production.

SOLUTION

SCATI designed and provided a fully customized turnkey solution for this automotive company, addressing their specific needs and operational requirements. The solution was organized into various applications according to the areas of use of the cameras:

1. Production line supervision

In the laser production line, four high-resolution IP cameras were installed, strategically located to monitor each step of the automated process. Three of these cameras were used for detailed monitoring of critical areas such as part handling by the operator and part storage or removal, facilitating the identification of anomalies in real time. The fourth camera provides an overview of this work environment.

In addition, SCATI integrated a 55-inch monitor, which allows the team to visualize live all angles of the production line, optimizing the workflow by connecting to a SCATI VISION G500 Series recorder with the capacity to manage up to 8 channels and 8TB of storage.

With SCATI WALL software, operators can manage cameras intuitively and quickly.

2. Vertical warehouse control

SCATI implemented two state-of-the-art, compact, high-performance cameras to control the movement of parts, ensuring traceability. These cameras are connected to a recording system that allows real-time visualization and control from the administrative area.

3. Portable recording for inspection and maintenance

In addition to the fixed installation, SCATI implemented a portable recording system for inspection and maintenance tasks. This system, consisting of compact Pinhole IP cameras and a recorder, allows operators to visually record and document machine inspections. The system offers flexibility to capture images in hard-to-reach places and allows the system to be moved to any area as needed.

4. Migration and centralization in the press area and the pit.

SCATI performed a migration from analog cameras to IP cameras. The current recording system consists of three SCATI VISION recorders that can manage 16 cameras. Thanks to this system, operators have centralized access to the images from the press and pit cameras, facilitating homogeneous management and improving the capacity to respond to any incident.

A key aspect in each of the phases was the implementation of four Uninterruptible Power Supply (UPS) systems, ensuring the continuous operation of all cameras and recorders, even in the event of power outages. This ensures that surveillance operations are never interrupted, protecting both the integrity of the images and the control of the production process.

SCATI’s technical team was responsible for the commissioning of all systems, making specific adjustments and ensuring that each device was correctly configured and operating at full capacity. These services included monitoring rounds, periodic equipment performance reviews and the delivery of detailed reports on the status of the applications, enabling rapid implementation and optimizing the use of the systems from day one.

BENEFITS

SCATI ‘s solution has transformed the operations of this automotive company, enabling detailed and accurate monitoring of critical areas of the plant. The cameras have facilitated real-time error identification and correction, optimizing production accuracy and efficiency, reducing downtime and improving overall productivity. Implementation in the vertical warehouse has transformed part control and traceability and reduced handling errors.

Power backup with the Uninterruptible Power Supply (UPS) ensures that surveillance and monitoring operations continue without interruption, providing peace of mind by maintaining control over production at all times.

In conclusion, SCATI’s end-to-end solution not only strengthens the physical security of the facility, but also boosts efficiency and improves the operational processes of this automotive company. With the combination of high-quality cameras, an intuitive video management system and a UPS-backed infrastructure, this company has optimized its daily operations, maximizing both security and efficiency in its processes.

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    Optimize your vehicle fleet management with on-board video surveillance solutions

    Optimize your vehicle fleet management with on-board video surveillance solutions

    In an environment where e-commerce and express deliveries are transforming logistics, fleet management has become critical to ensure operational efficiency and the protection of goods and drivers. However, the growing threats of cargo theft and other transport-related crimes pose a serious threat. In Europe, annual losses amount to €8.2 billion(TAPA EMEA Driver Security Guide Spanish, 2024).

    Source: TAPA EMEA Driver Security Guide 2024

    Cargo theft and truck intrusion are not isolated incidents. According to TAPA (Transported Asset Protection Association) EMEA Driver Safety Guide, 80% of cargo theft in Europe occurs on trucks or trailers. With increasingly sophisticated tactics, such as theft while the vehicle is in motion or the use of false identities, fleets find themselves in a situation of growing vulnerability.

    One of the most critical times is when vehicles are parked. Up to 10% of cargo thefts occur in parking areas that are not classified as secure, which highlights the importance of carefully planning stops in secured and guarded areas (TAPA-EMEA-Driver-Security Guide Spanish, 2024).

    Comprehensive fleet security solutions

    To mitigate these risks, in-vehicle security solutions are essential. On-board video surveillance cameras offer a complete view of both the interior and exterior of the vehicle, deterring potential crime and providing key evidence in the event of an incident.

    Real-time monitoring is also another key tool. These systems can automatically detect and alert if a vehicle deviates from its planned route or leaves a predefined area, facilitating a quick and effective response by fleet managers.

    The TAPA EMEA guide highlights the recent increase in fuel theft, affecting both small and large fleets. Equipping vehicles with lockable fuel caps and locking systems, along with video surveillance and real-time alerts, helps prevent these incidents.

    In addition to protecting physical risks, companies must also be prepared to deal with cyber threats, especially with the rise of digital attacks in the logistics sector. Solutions must have advanced encryption technologies and strict access controls to prevent sensitive information from falling into the wrong hands.

    Monitoring and response centers play a vital role in fleet security. According to TAPA EMEA, these centers not only enable real-time tracking of vehicles, but also manage threats immediately. Active monitoring and comparison between planned routes and actual data helps prevent incidents and keep drivers and cargo safe.

    Addressing growing security threats is a priority for transportation companies. Today’s security solutions not only provide physical protection through video surveillance and real-time monitoring, but also address the cyber risks affecting the industry. Investing in advanced security solutions has become critical to ensure safe and efficient operations, protecting both the assets and the people involved.

    SCATI’s solutions are designed to provide comprehensive protection that combines onboard video surveillance and real-time monitoring. Its systems not only allow continuous monitoring of the fleet, but also generate automatic alerts in the event of any deviation or incident. The ability to manage multiple cameras simultaneously provides full control over each vehicle’s environment, while advanced encryption technologies ensure that sensitive information is always protected.

    In addition, connected monitoring centers enable rapid emergency response, ensuring that drivers, goods and vehicles are always under surveillance.

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      SCATI SENTRY: Automation, safety and efficiency in a comprehensive building management platform

      SCATI SENTRY: Automation, safety and efficiency in a comprehensive building management platform

      Today, building management has reached an unprecedented level of intelligence thanks to advanced technologies such as SCATI SENTRY. This revolutionary solution transforms Building Management Systems (BMS) by centralizing the control of all building systems on a single platform. This technology not only improves automation and infrastructure management, but also optimizes real-time administration, ensuring security and operational efficiency.

      The benefits of a BMS like SCATI SENTRY go far beyond managing building resources, they change the way we use spaces. SCATI SENTRY enables the management of systems such as heating, lighting, video surveillance, alarms and access from a single intuitive platform, but also optimizes the user experience and significantly reduces operating costs by leveraging existing infrastructure more efficiently.

      One of the most outstanding features of SCATI SENTRY is its ability to automate processes. Routine tasks that previously required manual intervention, such as turning on lights or regulating the temperature, can now be performed automatically, resulting in considerable savings in time and resources. This approach creates a more efficient and sustainable environment.

      The platform also offers real-time monitoring capabilities, allowing constant supervision and immediate response to any anomaly or incident. This ensures that any risk is minimized and the facility is secure at all times.

      The key to our platform lies in its flexibility and integration capabilities.

      No matter what type of devices or systems you use, SCATI SENTRY is designed to work with all of them. Thanks to this capability, it not only facilitates day-to-day management, but also reduces operating costs by maximizing the use of existing infrastructure.

      The BMS changes the way we manage buildings and improves quality of life by making spaces safer, more efficient and sustainable. With SCATI SENTRY, buildings become smarter and more connected environments, benefiting both businesses and the community at large.

      Security is undoubtedly one of the most critical aspects in the management of any building. SCATI SENTRY incorporates artificial intelligence technology and advanced analytics, which allows detecting anomalous behavior patterns and preventing incidents before they occur. In addition, it allows the establishment of customized security policies, adapted to the particular needs of each environment, guaranteeing maximum protection.

      From small buildings to large complexes, SCATI SENTRY adapts to any type of infrastructure, growing with the needs of the business and always ensuring maximum performance. This scalability guarantees efficient management of all systems and continuous optimization of resources.

      In short, SCATI SENTRY is revolutionizing the BMS industry by offering a comprehensive platform that efficiently manages all of a building’s systems.

      With its intelligent automation, real-time control capabilities and focus on advanced security, SCATI SENTRY not only simplifies management, but takes your building’s efficiency and security to the next level of safety.

        We help you with the security of your company!

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        Yes, I would like to receive general communications about SCATI products, campaigns, promotions, and events.

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        Transform your hotel’s user experience with SCATI ACCESS

        Transform your hotel’s user experience with SCATI ACCESS

        In the hospitality industry, delivering an exceptional experience is key to building guest loyalty and standing out in a competitive market.
        Access control systems play an important role in ensuring security and comfort, creating an environment where guests feel protected and cared for from the moment they arrive.

        SCATI’s access control systems allow efficient management of entrances and exits in restricted areas of the hotel, such as rooms, gyms, VIP areas, parking lots, etc.
        Thanks to advanced technologies such as facial recognition and proximity cards, guests can access securely and conveniently without the need to carry physical keys.
        This not only improves security, but also facilitates their stay, eliminating the worry of losing their keys.

         

        In addition, our real-time monitoring solutions allow hotel managers or security personnel to monitor all check-ins and check-outs centrally.
        This enables a rapid response to any incident, ensuring a secure environment at all times.
        Automatic alerts for suspicious activity, abandoned objects, detection of unusual times during certain hours, etc., provide an additional level of protection, ensuring a smooth and hassle-free experience.

        Integration and customization

        With SCATI, hotels can offer a personalized experience to each guest.
        The integration of our systems with other hotel management services makes it possible to offer an experience by tailoring access and services to the specific needs of each guest.
        From controlling access to exclusive areas to automating parking lot entry through license plate recognition, these solutions significantly improve the comfort and fluidity of the stay.

        In addition, all check-ins and check-outs are recorded with associated images, facilitating identification in case of any eventuality.
        This not only protects guests, but also the hotel’s staff and assets, guaranteeing an exclusive and secure experience.

        Our systems protect sensitive information by consolidating it in a centralized and secure system, avoiding risks such as data theft and fraud.
        This makes it easier for hotels to comply with regulations such as the General Data Protection Regulation (GDPR) in the European Union, ensuring that the hotel complies with data privacy regulations and avoids possible legal sanctions.

        The combination of innovation and technology in SCATI’s solutions transforms the customer experience.
        By integrating our systems with BMS (Building Management System), a personalized experience is offered, from automatic adjustment of temperature and lighting in the room, to access via mobile devices.
        Every detail is optimized to deliver high quality service.

        In addition, data analytics enables analysis and improved decision making by identifying market trends, booking patterns and customer behaviors.
        This makes it easier to adjust pricing, marketing and operational strategies to maximize revenue.

        Benefits

        • Enhanced security: access restricted to authorized personnel and guests only.
        • Convenience for customers: access without physical keys and the possibility of using mobile devices.
        • Resource optimization: time reduction in access management and increased operational efficiency.
        • Improved hotel image: guests’ perception of security and advanced technology.

        Investing in a SCATI access control system not only improves security, but also improves operational efficiency and customer satisfaction. With our solutions, your hotel becomes a more secure and comfortable space, providing a memorable experience that will make guests want to return. Trust SCATI to deliver the cutting-edge technology that makes the difference.

          We help you with the security of your company!

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          BBVA Peru 360º, an intelligent video solution that revolutionises all areas of the business

          BBVA Peru 360º, an intelligent video solution that revolutionises all areas of the business

          This bank has AI-enabled video surveillance solutions that protect more than 1,000 facilities and also offer greater automation and provide data associated with the video images useful for business intelligence.

          CHALLENGE

          The bank faced the challenge of guaranteeing the comprehensive security of its facilities (1,000 locations between branches, ATMs and its corporate building in Lima) while improving the customer experience. In 2020, as part of its commitment to advanced technology, BBVA Peru launched a robust and intelligent video surveillance project, with the aim of reducing fraud, optimising operations and improving the traceability of transactions.

          The project, divided into five phases, not only automated the video surveillance systems, but also provided valuable data for other areas of the bank, thus achieving significant savings in operational costs.

          The success of this project has earned the bank recognition as a finalist in the “Best Private Security Project in Latin America 2024” award, given by the Latin American Security Association(ALAS).

          SOLUTION

          To guarantee the comprehensive security of its facilities, BBVA Peru has developed a 360º solution, implemented in five phases, which combines advanced technology with efficient security and customer service management. This project not only optimises surveillance, but also provides valuable data to other areas of the bank through the integration of images and video analysis.

          1st Phase. Migration to IP cameras and installation of 360º fisheye cameras, which allow four simultaneous perspectives to be obtained with a single device. This has reduced the number of cameras required and has provided useful information through heat maps that identify high traffic areas and waiting times in the offices.

          cámara-videovigilancia-cctv-seguridad

          Cameras have been installed in customer service areas and ticket counters to monitor the number of people waiting times, improving service efficiency and identifying possible critical points of agglomeration.

          This approach has significantly improved security efficiency and provided useful data for operational planning and resource management.

          2nd Phase. Implementation of cameras with facial recognition at branch accesses, to prevent identity theft and detect blacklisted individuals.

          cctv-videovigilancia-cámara

          In addition, these cameras generate demographic information on the gender and age of visitors, which is integrated into business intelligence systems. This data is essential to better understand customers and to tailor the service offerings according to their needs.

          3rd Phase. Monitoring of ATM operations (SCATI CASH). The incorporation of SCATI CASH in the system allows you to “put eyes on your ATMs” and track in real time all operations carried out at ATMs. This system facilitates the detection of suspicious transactions in a matter of seconds, using advanced filters such as date, time and card number. Thanks to this tool, operators can efficiently investigate any complaint or incident, significantly reducing response times and social engineering fraud.

          4th Phase. Centralization and management of metadata (SCATI RECKON). SCATI RECKON is a software that centralises and manages metadata from all cameras in 40 branches and ATMs, correlating banking operations with images and videos, which facilitates the traceability of each transaction. In addition to providing a clear view in real time, SCATI RECKON stores valuable information for business intelligence, used by areas such as customer service, human resources, operational risks and fraud prevention.

          5th Phase. Integration with commercial management systems. One of the greatest achievements of the project was the integration of video surveillance with other security and operational systems. At the request of the security area, the solution was extended to all counter operations, integrating the bank’s commercial management software with the video surveillance system. This allows each counter operation to be associated with a specific video sequence, improving traceability and simplifying the resolution of customer disputes.

          Undoubtedly, this is a 360 project where several areas of the bank are users of the video systems, automating processes, improving ROI and adding the added value of providing data for business intelligence.

          All implemented solutions are optimized to reduce operational costs, from the use of fisheye cameras that cover more areas with fewer devices, to efficient video compression using H.265, which reduces the bandwidth and storage required. In addition, the system enables process automation, reducing the need for human intervention in routine monitoring tasks.

          BENEFITS

          The implementation of this project has generated multiple benefits for BBVA Peru, meeting the key objectives established. With advanced video surveillance, the bank has been able to prevent fraud and reduce incidents of identity theft. Access control through facial recognition ensures that only authorised persons enter sensitive areas, and the SCATI CASH system has improved the management and resolution of complaints at ATMs.

          The intelligent video surveillance system allowa the automation of processes, such as real-time alert management, significantly improving response times. The different areas of the bank can now access useful data for business intelligence, optimising customer service and improving strategic decision making.

          SCATI’s solution not only ensures security, but increases ROI by adding value in multiple areas of the business. The integration of video data with the bank’s other systems has improved traceability and resource optimization.

          Thanks to the counting and queue management cameras, the bank has been able to improve the customer experience by reducing waiting times and optimizing service at teller windows and in customer service areas.

          In summary, BBVA Peru’s 360 project is a clear example of how advanced video surveillance technology can transform not only the security of an organization, but also improve its operations, reduce costs and increase customer satisfaction, generating a positive impact on the business.

            We help you with the security of your company!

            First name and surname *.

            E-mail *

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            Company *

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            Yes, I would like to receive general communications about SCATI products, campaigns, promotions, and events.

            Basic information on data protection - Responsible: SCATI LABS, S.A. Purpose: to respond to your request for information and/or contact and to send you information about products, services and activities, provided that you give us your consent to do so. Legitimation: consent of the interested party by ticking the box and sending their data. Rights: Access, rectify and delete data, as well as other rights as explained in our privacy policy.